Our Latest Manufacturing Upgrade: A New Compression Press

We’re excited to share some big news! We’ve just added a new 30 Ton Hydraulic Compression Mold and Laminating Press to our manufacturing lineup. This advanced piece of equipment is set to enhance our production process, improving efficiency, speed, and capacity. Here’s everything you need to know about compression molding, our new compression press and the benefits it brings to our operations.

Understanding Silicone Compression Molding

Before we dive into our new equipment, we wanted to provide some background on compression molding and how it works.

What is Silicone Compression Molding?

Silicone compression molding is a manufacturing process where silicone rubber is shaped into specific forms using a combination of heat and pressure. This method is ideal for producing high-precision parts with complex geometries.

How Does Compression Molding Work?

In compression molding, pre-measured amounts of silicone rubber are placed into a heated mold cavity. The mold is then closed, and pressure is applied, causing the silicone to flow and fill the cavity. The material is held under pressure until it cures, forming the final part.

To fully leverage the benefits of this precise and efficient process, we decided to upgrade our machinery.

Why We Upgraded Our Machinery

We continuously strive to enhance our manufacturing capabilities and improve efficiency. This new compression press represents a significant step forward, enabling us to better meet our clients' needs with faster production times, larger part capacities, and reduced costs.

Benefits of the New Compression Molding Press

Improved Speed and Efficiency

Our new compression press combines heating and cooling in the same unit, unlike our old press which required separate stations. Previously, each cycle took 20 minutes—10 for heating and 10 for cooling.

With the integrated system, cycle times are significantly reduced, allowing us to produce more parts faster. This boosts our productivity, enabling us to meet tight deadlines and large orders more effectively.

Enhanced Production Capacity

The new compression press boasts an 18” x 18” platform, a substantial upgrade from the 11” x 11” platform of our previous machine. This larger platform allows us to produce larger parts and increase the number of smaller parts per cycle. This boosts our production efficiency and reduces the cost per part. By optimizing our process, we offer clients more cost-effective solutions without compromising quality.

Expanded Capabilities

With the acquisition of this new press, we can now take on larger projects. This significant enhancement in our capabilities allows us to cater to a broader range of industries and applications. Whether it's for medical devices or consumer products, our new press opens up new opportunities for us to meet diverse client needs with precision and efficiency.

Cost Efficiency

The combination of a larger platform and improved cycle time with our new press means we can produce more parts in a single cycle, leading to a significant reduction in overall production costs. This cost-saving advantage allows us to offer more competitive pricing to our clients, making high-quality compression molding solutions accessible and affordable. 

Key Features of the New Compression Press

• 30 Ton Hydraulic Compression Mold & Laminating Press
• Electric Operation for consistent performance and reliability
• 18” x 18” Heated Platens ensuring uniform heat distribution
• Push Button Operation with precise stroke and pressure control
• Dual Palm Buttons for enhanced safety during operation
• Temperature Controller to maintain optimal processing conditions
• Low Pressure and High Pressure cycling to ensure an accurate and repeatable molding process

At Extreme Molding, we are committed to delivering high-quality products efficiently and cost-effectively. Our new compression press is a testament to this commitment, ensuring we continue to meet and exceed the expectations of our clients. We look forward to leveraging this new capability to serve a broader range of industries and applications. If you’re interested in working with us on a new project, please contact us for a free quote.